High Performance Manufacturing – Definition and Aims

High Performance Manufacturing (HPM) technology comprises new developments to reduce primary process times and lead times significantly by the means of enhanced cutting abilities, adapted tooling and machine concepts combined with integrated examination and optimization of the process chain. The overall objective of High Performance Manufacturing is to increase efficiency and quality of production processes associated with rapid and successful introduction on high-tech materials. This technology will bundle requirements and knowledge from a broad group of mainly SME manufacturing companies specialised in machining of grey cast iron for use in the automotive industry. This goal is to define standardised manufacturing HPM strategies trough combining appropriate choices of: + Reference materials of specific characteristics + Machining tools (mould and dies), methods and indicators (e.g. Tool wear) + Optimised manufacturing processes Central European manufacturing companies are virtually unable to compete with low-price producers from Eastern-Europe or Asia. The most pressure comes from manufacturers of relatively simple parts in low cost countries. Central European manufacturers are confronted with a disadvantage in terms of labour costs. Therefore they need to focus on sophisticated high-tech pars and high-tech manufacturing technologies. Manufacturing high-tech parts also involves the use of innovative and expensive materials, or even composite materials. To successfully utilise these high-tech materials, machining and manufacturing processes must be constantly improved to shorten product development cycles trough increased use of rapid prototyping, technology platforms and faster production – all under cost constraints to meet global competitive conditions